Venus make Stationary Concrete Batching Plants are made to meet the requirement of market needs. Having in built R & D Department, unique mixer unit, and state of the art machine design, combined with latest PLC based control panel we have made the concrete work simple and hassle free. This new generation of batching plants are easy to operate and having least operation and maintenance cost.
Stationary Concrete Batch Plants are composed of huge twin shaft mixers. They are designed to work at full capability, efficiency and reliability for a variety of large scale and high-quality concrete production. Stationary Concrete Plant is built to offer maximum rated production capacity, work long hours, and are yet boast immense flexibility to be used for several projects – especially massive infrastructural and precast concrete projects.
Working of Concrete Batching Plant
The working of a stationary concrete batching plant is similar to that of a Mobile Concrete Batching Plant. stationary Concrete batch plant process starts from feeding of the aggregates into the feeder bins. It ends when the ready mix concrete is discharged from the mixing unit. The stationary unit is bigger in size, it occupies more space to setup and it is preferred by contractors who want to churn out bigger volumes without moving very often.
The working principle is dependent on 5 main functions like below:
- Aggregate feeding: It means that aggregates and sand have to be fed to the feeding unit.
- Binder feeding: Binder refers to cement, fly ash, additives materials that will help to bond the material.
- Water feeding: Water is important component. A fixed quantity of water as per the recipe will help bind the ready mix material.
- Storage: Storage here refers to the storage of cement, fly ash, etc. These materials are stored in different storage compartments. They are weighed into weighing hoppers and then added into mixing unit.
- Controls: Plant control panel is important component and it is responsible for controlling the working of the plant.
First the aggregates are fed into the feeder bins as per their sizes. They are weighed one by one by a weighing conveyor which is suspended on load cells. This weighing conveyor is just below the feeder bins. As soon as the weighing is done the aggregates are transferred to the mixing unit.
On top of the mixing unit we have weighing hoppers for cement, water and additives. These weighing units will weigh respective items prior to discharging the same into the mixing unit. Once inside the mixing units all the items will be mixed uniformly for fixed duration. Water is transferred to the weigh hopper by water pump. Cement is transferred to the weigh hopper by screw conveyor.
A PLC type control panel is used to input recipes, set mixing time and adjust other important parameters.
Technical Specification of Stationary Concrete Batching Plant
|Model||VI ST 20||VI ST 30||VI ST 45||VI ST 60||VI ST 75||VI ST 90||VI ST 120|
|Output capacity||20 M3/ Hr.||30 M3/ Hr.||45 M3 / Hr.||60 M3/Hr.||75 M3/HR.||90 M3/Hr.||120 M3/Hr.|
|Mixer unit||Turbo pan mixer/ twin shaft mixer|
|Main mixer reduction gear||Imported planetary reduction gear|
|Material storage capacity||20 M3||30 M3||40 M3||60 M3||60 M3||90 M3||100 M3|
|Material weighing system||Digital load cell based separate weighing of aggregate, cement, water, additive|
|Batch feeding system||Through inclined belt conveyor/inclined skip bucket|
|Control panel||Fully automatic PLC based control panel|
|Concrete discharge height from G.L||4.0 meter from the ground level|
|Total connected power ( HP )||52 HP||74 HP||87 HP||120 HP||145 HP||200 HP||275 HP|
|Suggested DG Set||62 KVA||82 KVA||125 KVA||160 KVA||200 KVA||300 KVA||400 KVA|
Stationary Concrete Batching Plant – Optional Accessories
- Computer SCADA system and software
- Cement storage silos
- Fly ash feeding system and storage silos
- Moisture Controlling system
- Water chilling plant arrangement